Your kit should contain the wood for your canoe, the layout and instructions, some hardware, and fiberglass cloth. You may require other tools to actually assemble your strip canoe. [1] X Research source
This may take several hours, depending on the difficulty of the canoe you’ve chosen. Take your time to really read and visualize the instructions. If you don’t understand a step or two, contact the company for assistance. This will save you time in the long run.
Your sawback will probably be 12 to 15’ long and will act as the skeleton around which you’ll assemble your strip canoe. [2] X Research source
The forms will appear mushroom-shaped when stacked. The wider end will be placed on the bottom of your sawhorse or the bottom of your canoe. Some kits may include pre-cut forms. In this case, simply spread them out in the correct order and begin to attach them to the sawback.
Attach your forms/station blocks about 12" from each other and make sure they are evenly centered. This will keep your boat aligned.
If you have to cut them, trace the outline onto plywood and use a saw to cut the sections out.
You need to cover the edges of the forms since glue from the wood strips could cause the strips to stick to your forms. The tape will make it easier to remove the forms.
You may want to wear gloves when applying glue and stripping the canoe.
Make sure the strips are placed snugly next to one another. This allows the glued edges to come into contact and seal with the other strip, maintaining the canoe’s shape.
If you need extra support while stapling the strips into place, use clamps.
Take care not to damage or dent the wood by twisting the staples as you pull them out.
If you notice any very rough strips of wood that stand out, use the plane to make it even and flush with the canoe.
Replace your sandpaper when you notice it starting to become dull. This will save you time and ensure that the canoe is evenly sanded. [5] X Research source
The plastic tape will make removing the forms easier. You will also want assistance in holding the canoe and gently turning it over as you remove the forms.
Wait for your epoxy or varnish to completely dry and seal before taking your canoe to the water.
Dugout canoes are often made from cedar, willow, spruce, pine, cottonwood, and redwood. Traditionally, they were made with whatever was growing close to a river source.
You can cut down a tree, especially one that’s already dead, or you can use a tree that’s already fallen.
Make sure you have permission to cut down a tree even if it’s dead. If you’re unsure how long you’d like to make your canoe, cut a longer log. That way you can cut down and make a shorter canoe, if you choose.
If you decide to move your log to an off-site work station, be sure to get help and use proper lifting equipment. Logs can weigh hundreds of pounds and cause serious injury if moved carelessly.
Bark scraps make good kindling for fires. Keep them if you plan on camping or making fires.
If you suspect it could rain and wash away your outline, consider lightly chiseling in your outline, using a small chisel and hammer.
While it might seem like you’re cutting out too much wood, you need to in order to reduce the weight of your canoe. Removing the bulk of the wood will help its buoyancy.
Remember not to remove too much wood from the bottom or you might cut a hole.
Follow specific package instructions on your varnish and be cautious when using. Wait for your varnish to completely dry and seal before taking your canoe to the water.
